解密！高速三头激光落料线在线科普
发布时间：
2020-02-18 18:26
来源：
高速三头激光落料线
High-speed three heads laser blanking line
一、产品介绍Product introduction
高速三头激光落料线由上料台车、开卷机、清洗机、校平机、缓冲活套、伺服送料机、三头激光切割装置、带式动态切割平台、码垛装置、废料处理系统、液压气动系统及电气控制系统组成，通过系统控制的激光切割头在激光切割平台上进行的三维运动切割，代替压力机及模具，实现对金属带料的自动落料 。
High-speed three heads laser blanking line consists of coil car, uncoiler, washing machine, leveler, loop, servo feeder, three heads laser cutting device, dynamic belt cutting platform, stacking device, waste disposal system, hydraulic pneumatic system and electrical control system. The laser cutting head controlled by the system is in the laser. The three-dimensional motion cutting on the cutting platform replaces the press and die to realize the automatic blanking of metal strip.
设备示意图The drawing of equipment
二、专利证书Patent certificate：
我公司于2012年开始研发新型的激光切割落料设备，取得了三项国家实用新型专利，一项国家发明专利，并且申报了日本、欧盟和美国的专利保护，我们制造的设备已经在多个用户投产了使用。
Our company began to develop the new laser blanking line in 2012, and has obtained three national utility model patents, one national invention patent, and declared the patent protection of Japan, the European Union and the United States. The equipment we manufactured has been put into use by many users.
三、产品特点Product characteristics
l 设备投资低：与现有大型落料生产设备相比，激光切割落料生产线设备质量小，能耗低，且无需复杂的设备基础，大大降低了前期投资和后期维护使用成本。
Low equipment investment:
compared with the traditional blanking line, the laser-cutting blanking line has small weight, low energy consumption, and no complex equipment foundation, which greatly reduces the pre-investment and post-maintenance cost.
l 产出效率高：与现有激光切割设备相比，激光切割落料生产线使用卷料进行坯料生产，代替了卷材先切片再在设备上切割的生产工艺，提高了生产效率。
High output efficiency:
compared with the existing laser cutting equipment, the laser-cutting blanking production line uses the coil for blank production, instead of the coil slicing first and then cutting on the equipment, which improves the production efficiency.
l 灵活性高：无需制造模具，采用先进的排样软件及控制系统，产品规格形状转换迅速，适合各种批量产品生产。
High flexibility:
Flexibility: No need to manufacture dies, advanced layout software and control system are adopted. The product specifications and shapes change quickly, which is suitable for various batch production.
l 维护成本低：采用10万小时免维护的光纤激光发生器，性能可靠；同时激光切割速度快，不锈钢的切割速度可达到每分钟50米/分钟（厚度1mm时），可快速完成切割下料。
Low maintenance cost:
Use the 100,000-hour maintenance-free laser generater, reliable performance; the laser cutting speed is fast, the cutting speed of stainless steel can reach 50 meters per minute (when the thickness is 1 mm), and the blanking can be completed quickly.
l 产品品质高：采用高精度的校平机、高精度的送料及切割系统、先进的自动码垛系统等，可适应各种金属材料的零件胚料生产。
High quality:
Advanced high-precision leveling machine, high-precision feeding, cutting system, and automatic stacker system, etc., can be adapted to the production of various metal parts embryo.
l 使用成本低：由于不需要模具进行冲压，降低了模具制造和维护费用；同时设备没有使用大型压力机，生产能耗大大降低，也降低了环境噪音。
Low using cost:
It reduces the mould manufacturing and maintenance costs. Meanwhile, without using large press, production energy consumption is greatly reduced, also reduces the ambient noise.
l 材料利用率高：因为使用卷料进行连续生产，不会产生单片时料头料尾的损耗；同时设备采用优化排样，将各种形状的零件组合进行无搭边切割，减少了材料损耗，提高了材料利用率。
High material utilization:
Because continuous production with coil material will not produce the loss of material head and tail when single piece is produced; at the same time, the equipment adopts optimized layout to cut various shapes of parts without lapping edge, which reduces material loss and improves material utilization rate.
四、现场照片Scene pictures
0设备全景Equipment panoramic
1上料系统Coil System
2校平机快换辊组Quick Changing Roll Unit of Leveling Machine
3六重式校平机6-layer Type Leveller
4活套及送料装置Looper and Feeder
5三头激光切割系统Three Laser Heads Laser Cutting System
6码垛系统Stacking System
五、设备应用前景Application Prospect of Equipment
l 符合社会节能减排的发展规划。
l It conforms to the development plan of social energy saving and emission reduction.
l 提高毛坯质量，同时方便企业物料管理，减少物料损耗。
l Improve the quality of the embryo material, at the same time convenient enterprise material management, reduce material loss.
l 不需要模具投入，设备柔性好，可最大化的满足用户的产品需求。
l It does not need die input and the equipment has good flexibility, which can maximize the satisfaction of user's product needs.
l 该项目可提高材料利用率达5％－10％，能够带来巨大的经济效益。
l This project can increase the utilization rate of materials by 3%-7%, which can bring huge economic benefits.
l 采用自动化生产，可以大量降低人力，降低生产成本，并保证了劳动者的安全。
l The use of automated production can greatly reduce manpower, reduce production costs, and ensure the safety of workers.
l 该项目即可替代开卷落料线，也是现有激光切割设备的升级产品，设备性价比高，可很快产生投资效益。
l This project can replace the uncoiling blanking line and is also an upgraded product of the existing laser cutting equipment. The equipment has a high cost performance ratio and can quickly produce investment benefits.
